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Description
Heavy Duty Garage Floor Paint – Professional Epoxy-Modified Coating
Professional-grade epoxy-modified floor coating engineered for extreme industrial environments. Forklift-rated, chemical-resistant formula delivers exceptional durability for workshops, warehouses, car parks, and racking areas subjected to constant vehicle traffic, impact loads, and chemical exposure.
Professional Performance Features
- Forklift & Heavy Traffic Rated: Withstands trucks, forklifts, pallet jacks, racking loads, and constant wheeled traffic without chipping, peeling, or delamination
- Epoxy-Modified Formula: Superior adhesion, impact resistance, and chemical resistance compared to standard alkyd or acrylic floor paints
- Chemical & Oil Resistant: Protects against automotive fluids, hydraulic oils, fuels, solvents, and industrial chemicals – easy to clean without staining
- Exceptional Wear Resistance: Resists abrasion from steel wheels, dragged pallets, and heavy equipment traffic for 8-12 year lifespan
- Fast Cure System: Light foot traffic in 16 hours, vehicle traffic in 24-48 hours, full cure in 5-7 days – minimises downtime
- Easy Application: Brush, roller, or spray application – no specialist mixing or equipment required unlike two-pack epoxy systems
- 17 Professional Colours: Comprehensive colour range for zoning, safety marking, or aesthetic preference across 4 pack sizes (5L-205L)
Technical Specification
| Property | Performance |
|---|---|
| Coating Type | Epoxy-modified alkyd resin, single-pack |
| Finish | Semi-gloss (40-50 gloss units at 60°) |
| Pack Sizes | 5L, 10L, 20L, 205L (bulk) |
| Coverage Rate | 6-8 m² per litre (depends on substrate porosity) |
| Dry Film Thickness | 100-120 microns per coat |
| Touch Dry | 4-6 hours at 20°C, 50% RH |
| Recoat Time | 16-24 hours (minimum) |
| Walk-On Time | 16 hours (light foot traffic) |
| Light Traffic | 24-48 hours (vehicles, forklifts) |
| Full Cure | 5-7 days (maximum hardness & chemical resistance) |
| Application Temp | +5°C to +25°C (substrate and ambient) |
| Service Temp | -20°C to +70°C continuous |
| Abrasion Resistance | Excellent – superior to standard floor paints |
| Chemical Resistance | Resistant to oils, fuels, solvents, mild acids, alkalis |
| VOC Content | <420 g/L (UK regulations compliant) |
| Shelf Life | 12 months unopened in original container |
Professional Application Guide
- Surface Preparation (Critical): Remove all oil, grease, dirt, laitance, and contaminants using industrial degreaser. Concrete must be fully cured (minimum 28 days), dry (<4% moisture), and structurally sound. Mechanically abrade or acid-etch to achieve CSP-2 to CSP-3 profile for optimal adhesion.
- Crack & Damage Repair: Fill cracks, spalls, and holes with epoxy or polyurethane concrete repair compound. Allow to cure fully before coating. Expansion joints should remain flexible – mask and do not coat over.
- Priming (Recommended): Apply Pre-Seal primer to porous, dusty, or weak concrete substrates. Primer seals surface, improves adhesion, and reduces coating absorption. Allow 4-6 hours cure before topcoat.
- Mixing: Stir thoroughly for 2-3 minutes before use and periodically during application. Do not thin – formulated for optimal viscosity and flow.
- First Coat Application: Apply by brush (stiff synthetic bristle), roller (10-12mm medium-pile), or airless spray (0.017-0.021" tip, 2500-3000 PSI). Apply generous, even coat working in 2m x 2m sections. Maintain wet edge to avoid lap marks.
- Second Coat Application: After 16-24 hours, apply second coat perpendicular to first coat direction for optimal coverage and durability. Ensure complete coverage with no thin areas.
- Curing & Protection: Maintain good ventilation. Protect from moisture, dust, and traffic for 16 hours minimum. Avoid light traffic for 24 hours. No heavy industrial use for 5-7 days. Temperature and humidity affect cure times – extend cure periods in cooler conditions.
Suitable Substrates
Typical Applications
- Garage floors and automotive workshops
- Warehouse and factory production floors
- Forklift traffic zones and loading bays
- Car parks and vehicle service areas
- Racking and pallet storage zones
- Commercial and industrial concrete floors
- Distribution centres and logistics facilities
- Agricultural buildings and machinery storage
- Showroom back-of-house and service areas
- Multi-storey car parks and parking structures
Coverage & Pack Size Guide
| Pack Size | Coverage (2 coats) | Typical Application |
|---|---|---|
| 5 Litre | 15-20 m² | Single garage bay or small workshop |
| 10 Litre | 30-40 m² | Double garage or medium workshop |
| 20 Litre | 60-80 m² | Large workshop or small warehouse section |
| 205 Litre | 600-800 m² | Warehouse zones, large commercial facilities |
Coverage varies with substrate porosity and texture. Porous or rough concrete reduces coverage by 30-40%. Always purchase 10-15% extra for wastage and touch-ups.
Available Colours (17 Professional Shades)
Light Grey, Mid Grey, Dark Grey – most popular for garages and workshops
Light Blue, Mid Blue, Dark Blue – zoning and safety areas
Light Green, Mid Green, Dark Green – pedestrian walkways and safe zones
Tile Red Oxide, Bright Clean Red – hazard areas and restricted zones
Black, Brown, Cream, Yellow, White – safety marking and corporate branding
Pre-Seal – porous concrete sealer and primer coat
Use different colours to designate zones, walkways, safety areas, or forklift routes. Colour samples available on request.
Performance & Compliance
Abrasion Resistance: Superior performance under Taber abrasion testing – significantly exceeds standard floor paint performance for industrial environments.
Adhesion Strength: >2.0 MPa pull-off strength (concrete failure) when applied to properly prepared substrates per BS EN 1542.
Chemical Resistance: Resistant to oils, fuels, solvents, dilute acids, alkalis, and common industrial chemicals per BS EN ISO 2812.
Impact Resistance: Epoxy-modified formula provides superior impact resistance vs standard alkyd floor paints – withstands dropped loads and heavy equipment.
VOC Compliance: Meets UK VOC regulations for industrial protective coatings.
Why Epoxy-Modified vs Standard Floor Paint?
Epoxy-modified coatings combine the best properties of epoxy and alkyd resins:
- Superior Adhesion: Epoxy component provides exceptional bond to concrete – significantly better than standard floor paints
- Enhanced Chemical Resistance: Resists oils, fuels, and solvents that stain or damage standard paints
- Better Impact Resistance: Flexible yet hard-wearing – resists chipping from dropped tools and equipment
- Easier Application: Single-pack system (no mixing) vs two-pack epoxy – faster, simpler, less waste
- Faster Cure: 24-48 hour light traffic vs 72+ hours for two-pack epoxy systems
- Cost-Effective: Professional performance at lower cost than two-pack epoxy systems
Maintenance & Longevity
Cleaning: Sweep or scrub regularly to remove abrasive dirt. Degrease oil-contaminated areas with industrial cleaner. Pressure wash periodically for deep cleaning. Avoid harsh solvents during first 7 days.
Expected Lifespan: 8-12 years in typical garage/workshop environments with proper maintenance. 5-8 years in heavy forklift traffic or extreme industrial areas. 12+ years in moderate commercial use.
Touch-Ups: Damaged areas can be touched up without full recoat. Clean area, abrade lightly, and apply 1-2 coats. Feather edges for seamless repair.
Recoating: Can be recoated after 7-10 years to refresh appearance. Light abrasion required for inter-coat adhesion. No primer needed if existing coating is sound.
Warranty & Delivery
Performance Guarantee: 8-year durability guarantee when applied to properly prepared substrates in accordance with technical data sheet by competent applicator.
UK Stock: Held in UK warehouse for fast dispatch. Most orders ship within 24-48 hours.
Free Delivery: Free standard delivery on orders over £100. Express and timed delivery options available.
Bulk Discounts: Volume pricing available for large projects (100L+). 205L drums available for major installations.
Hazardous Goods: Shipped as flammable liquid (UN1263) – signature required on delivery.
Technical Support & Project Assistance
Our floor coating specialists provide free technical support:
- Product selection advice for specific applications
- Coverage calculations and pack size recommendations
- Surface preparation guidance and substrate assessment
- Application troubleshooting and technique advice
- Colour consultation and sample provision
- Bulk pricing for commercial and industrial projects
- Approved contractor recommendations for professional installation
Frequently Asked Questions
- What makes this epoxy-modified vs standard floor paint?
- Epoxy-modified coatings contain epoxy resin blended with alkyd resin, combining superior adhesion and chemical resistance of epoxy with easier application of single-pack alkyd systems. This provides significantly better performance than standard floor paints without the complexity of two-pack epoxy systems.
- Can forklifts drive on this coating?
- Yes, this coating is specifically rated for forklift traffic. Allow 24-48 hours before light forklift use, 5-7 days before full industrial operations. The epoxy-modified formula resists point loads, turning forces, and steel wheel abrasion that damages standard floor paints.
- Do I need to prime the concrete first?
- Priming is highly recommended for porous, dusty, or weak concrete. The Pre-Seal primer seals the surface, improves adhesion, and reduces coating absorption. On dense, power-floated concrete in good condition, you may skip primer, but test a small area first. For best results and warranty compliance, always prime.
- How does this compare to two-pack epoxy floor paint?
- This epoxy-modified coating offers 80-90% of two-pack epoxy performance with significantly easier application (no mixing, no pot life concerns), faster cure (24-48hr vs 72hr+), and lower cost. Two-pack epoxy offers slightly better chemical resistance but requires precise mixing and has limited working time. For most garage and workshop applications, epoxy-modified is the better choice.
- What coverage should I expect?
- 6-8 m² per litre on sealed concrete. Porous or rough concrete reduces coverage to 4-6 m²/L. For accurate calculations: measure floor area, divide by 6 (conservative coverage), multiply by 2 (for 2 coats), add 15% for wastage. Example: 100m² floor ÷ 6 = 17L per coat × 2 = 34L total + 15% = 40L required.
- Can I apply this over existing floor paint?
- Yes, if the existing coating is sound, well-adhered, and compatible (epoxy or alkyd-based). Thoroughly clean and abrade with 60-80 grit to provide mechanical key. Test a small area first (1m²) and allow 7 days to verify adhesion. Remove any flaking, peeling, or incompatible coatings completely.
- How long before I can drive vehicles on it?
- Light foot traffic: 16 hours. Light vehicle traffic (cars, vans): 24 hours. Forklift operations: 48 hours. Full industrial use with heavy loads: 5-7 days. Full chemical resistance: 7 days. Cooler temperatures extend cure times – add 50% to cure times below 15°C.
- Which pack size do I need?
- 5L covers 15-20m² (single garage), 10L covers 30-40m² (double garage), 20L covers 60-80m² (large workshop), 205L covers 600-800m² (warehouse). Measure your floor area and use the coverage calculator above. For large projects, 205L drums offer best value.
- Is this suitable for outdoor use?
- Yes, the coating is suitable for covered outdoor areas, canopies, and sheltered car parks. Not recommended for fully exposed outdoor areas subject to standing water or extreme weather – use specialist external floor coating for these applications. UV-stable formula resists fading in covered areas.
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